Heavy Industrial

Bulk material handling destroys liners. Intellathane systems extend reline cycles and get equipment back in production faster.

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The First Line of Defense Against Corrosion, Chemicals, and Failure

Intellathane Systems For Heavy Industrial

Intellathane SL-50 is a pure polyurea formulated with a slower reaction time for enhanced sprayability and self-leveling — ideal for large horizontal surfaces and detail work where workability and wire-trimming matter.
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Intellathane 7100LV is lower-viscosity pure polyurea that flows readily into complex geometries and irregular substrates while delivering excellent chemical, abrasion, and impact resistance.
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Intellathane 7347 is a 100% solids, high-performance plural component spray-in-place polyurea protective coating designed to self-level upon application.
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What We Provide

Site assessment and wear pattern evaluation
System selection matched to impact and abrasion conditions
Application support during shutdown windows
Connection with an authorized applicator in your area

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Heavy Industrial Failure Points

In bulk material handling, wear is continuous and predictable. The question isn't whether a liner fails, but how often it has to be replaced and what production stops when this happens.

Transfer chutes
Conveyor discharge zones
Hoppers and bins
Crusher and loading zones

Why Heavy Industrial Fails

Impact
Sliding abrasion
Corrosion beneath worn areas
Buildup and carryback

What Protection Entails

Bulk material handling requires protection that withstands repeated impact and abrasion, remains bonded as substrates flex under load, and minimizes production downtime.

Elastomeric, Not Rigid

Intellathane systems absorb impact and recover rather than cracking or spalling, providing durable protection in demanding bulk handling environments.

Abrasion Resistance

Tested under ASTM D4060, Intellathane systems demonstrate strong resistance to abrasive wear from sliding and moving materials.

Tensile & Tear Strength

High tensile and tear strength helps Intellathane liners withstand impact, loading, and stress at edges and other vulnerable areas.

Seamless & Bonded

Spray application creates a seamless, monolithic liner bonded directly to the substrate, eliminating fasteners, seams, and gaps where material or moisture can penetrate.

Fast Return to Service

Most Intellathane systems are tack-free in seconds and fully cured within 24 hours, helping reline work fit within planned shutdown windows.

What Intellathane Replaces

Unlike mechanically fastened rubber liners, heavy steel plate, or rigid epoxy systems, Intellathane provides a seamless elastomeric liner that combines impact tolerance and abrasion resistance in a single system.

What Delayed Action Costs

Delaying liner maintenance can increase costs far beyond the liner itself, as every reline requires downtime, labor, and materials. Once a liner wears through, exposed structural steel becomes vulnerable to abrasion, potentially turning routine maintenance into a more extensive and costly repair. Extending liner service life helps reduce replacement cycles, protect equipment, and minimize production losses.

How Intellathane Can Help

Protect An Asset

Extend the life of critical assets with proven systems manufactured by Carlisle.

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Specify A System

Get performance data and specification assistance for engineers, backed by Carlisle's technical team.

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Apply Coatings

Join Carlisle's nationwide network of authorized applicators for product access, training, and technical support.

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